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wedge anchor bolts Manufacturer in india

10 Oct , 2025

Wedge Anchor Bolts Manufacturer in India | Ferry International

Wedge Anchor Bolts: The Complete Guide to Safe, Reliable Fixings in Concrete

By Ferry International — 60 Years of Manufacturing Excellence in Fasteners

 

For over six decades, Ferry International, headquartered in Tronica City, Ghaziabad (U.P.), has been one of India’s most trusted manufacturers of anchor bolts and fasteners. Among its wide range of products, wedge anchor bolts remain one of the most widely used solutions for securing heavy loads in solid concrete.

This detailed guide explains what wedge anchors are, how they work, where to use them, and how to select the right type for your project — based on real manufacturing expertise, not just catalogue data.

 

What Is a Wedge Anchor Bolt?

 

A wedge anchor is a mechanical expansion fastener designed to fix components into solid concrete.
When tightened, its bottom wedge expands and presses firmly against the wall of the drilled hole, creating a powerful mechanical lock that can withstand tensile (pull-out) and shear (side) forces.

It’s an ideal solution when strength, reliability, and long-term performance are essential — such as in industrial plants, construction projects, or equipment installations.

However, wedge anchors are meant only for solid concrete. They should never be used in brick, AAC, or hollow blocks, where the expansion mechanism cannot develop a full grip.
For those materials, shield or sleeve anchors are better suited.

 

How a Wedge Anchor Works

The working principle is based purely on mechanical expansion.
Here’s the step-by-step process engineers and installers follow:

 

how wedge anchor works

 

  1. Drilling: A hole is drilled into concrete using a hammer or SDS drill bit equal to the anchor’s nominal diameter.
    (Example: 12 mm hole for an M12 anchor.)
  2. Cleaning: The hole is cleaned thoroughly — dust removal is critical for full holding power.
  3. Insertion: The anchor is inserted through the fixture and seated at the required depth.
  4. Tightening: When the nut is tightened, the expansion clip moves upward along the cone-shaped end, wedging firmly into the concrete.
  5. Locking: The anchor now resists both pull-out and vibration loads without any chemical adhesive.

 

This simplicity — combined with consistency — makes wedge anchors one of the most reliable fasteners for permanent concrete fixings.

 

Available Sizes and Typical Applications

Ferry International manufactures wedge anchors in multiple standard sizes and materials, suitable for a variety of applications.

 

Anchor SizeDrill DiameterTypical EmbedmentCommon Applications
M66 mm30–40 mmCable trays, light fixtures
M88 mm40–50 mmHandrails, signage
M1010 mm50–70 mmBrackets, light structural frames
M1212 mm60–80 mmEquipment bases, platforms
M1616 mm80–100 mmMachinery supports, racking
M2020 mm100–125 mmHeavy base plates, steel structures

 

Examples from field use:

  1. M8 for stair railings and light fixtures
  2. M12 for industrial frames and supports
  3. M20 for heavy steel base plates and machinery foundations

For special applications, Ferry provides custom embedment depths, coating options, and torque recommendations.

 

Choosing the Right Material and Finish

Each environment demands the right material grade to ensure long service life and safety.

 

Material / FinishRecommended UseKey Benefit
Zinc-Plated SteelIndoor, dry areasEconomical and rust-resistant
Hot-Dip Galvanized (HDG)Outdoor, industrial useThick corrosion-resistant coating
Stainless Steel 304 (A2)Outdoor, humid zonesHigh rust resistance
Stainless Steel 316 (A4)Coastal, marine, chemical plantsMaximum corrosion protection

 

Real-world examples:

For solar installations in Pune or Rajasthan, HDG wedge anchors perform best in high-heat and high-moisture environments.

For marine ladders, offshore rigs, or port structures → SS316 wedge anchors are mandatory due to salt exposure.

 

Correct Installation Procedure

To ensure safe and consistent performance, wedge anchors must be installed carefully:

 

  1. Mark and drill at right angles using the correct bit.
  2. Clean the hole completely (blow–brush–blow method).
  3. Insert the anchor through the fixture or directly into the hole.
  4. Tighten using a torque wrench to the specified torque (varies by size and finish).
  5. Inspect for alignment and embedment depth.

 

Tip: Poor hole cleaning can reduce the load capacity by up to 40%. Always emphasize this step at site training.

 

Common Installation Mistakes (and How to Prevent Them)

 

MistakeConsequenceSolution
Using a brick or a blockThe anchor may pull outUse sleeve or shield anchor
Oversized or dusty holeSlippage or failureDrill accurately, clean thoroughly
Over-tighteningConcrete cracksFollow torque chart
Too close to edgeConcrete breakoutMaintain minimum edge distances
Wrong coating in outdoor useCorrosion and rustUse HDG or SS material

 

Many site failures occur due to improper handling, not due to product defects. Ferry International provides installation training and torque data sheets to prevent such issues.

 

Where Wedge Anchors Are Commonly Used

 

  1. Construction: Handrails, façade brackets, guardrails
  2. Oil & Gas: Equipment foundations, piping supports
  3. Power & Energy: Base plates, mounting frames
  4. HVAC & MEP: Duct supports, cable tray systems
  5. Marine & Coastal Projects: Platforms, ladders (SS316 preferred)

 

Every application benefits from the combination of speed, reliability, and strength that wedge anchors offer.

 

Quality and Testing at Ferry International

Each batch of Ferry’s wedge anchors undergoes multiple quality checks before dispatch:

 

  1. Raw material hardness and tensile testing
  2. Heat treatment verification
  3. Dimensional and thread accuracy check
  4. Salt spray and coating thickness test
  5. Torque and expansion performance validation
  6. Batch traceability through unique lot numbers

 

Material Test Certificates (MTC) and torque charts are provided on request.
This makes Ferry a trusted supplier for EPC contractors, construction firms, and industrial maintenance teams across India and abroad.

 

Buying Checklist for Engineers and Procurement Teams

Before placing an order, confirm the following details:

 

  1. Anchor size and quantity (M6–M20)
  2. Base material (concrete grade and thickness)
  3. Fixture thickness (tfix)
  4. Environment type — indoor/outdoor / marine
  5. Required finish — Zinc / HDG / SS304 / SS316
  6. Technical documents — MTC, torque chart, salt spray report

 

Providing this information ensures faster dispatch and the correct recommendation for your application.

 

Why Choose Ferry International

 

  1. Over 60 years of fastener manufacturing expertise
  2. Full in-house production in Tronica City, Ghaziabad
  3. Wide range of anchor solutions — wedge, shield, drop-in, and through bolts
  4. Tested and certified quality with zero-defect control
  5. Custom packaging and labeling for project supply
  6. Pan-India and international delivery
  7. Technical guidance and after-sales support

 

When buyers choose Ferry, they aren’t just buying an anchor — they are investing in safety, quality, and peace of mind.

 

Frequently Asked Questions

 

1. Can wedge anchors be used in brick walls?
No. Wedge anchors are meant only for solid concrete. For brick or hollow block, use shield or sleeve anchors.

 

2. What drill bit size should I use for M12 wedge anchors?
Use a 12 mm drill bit and maintain an embedment depth of 60–80 mm.

 

3. What torque should I apply during installation?
It varies by size and material. Request Ferry International’s torque chart for precise data.

 

4. Which finish is best for outdoor use?
Hot-dip galvanized (HDG) works for most outdoor environments. For marine or chemical areas, use stainless steel 316.

 

5. Do wedge anchors work in cracked concrete?
Yes, provided spacing and edge distances are correct. Contact our team for application-specific recommendations.

 

Contact Ferry International

Ferry International
Tronica City, Ghaziabad (U.P.), India
Email: contact@ferry-international.com
Phone: 011-41410882

Our technical team can assist with product selection, torque recommendations, and customized supply solutions for your projects.

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Frequently Asked Questions

Who is the top anchor bolt manufacturer in India in 2025?

<p>Several firms operate at high standards, but industry audits and project records often identify <strong>Ferry International (Ghaziabad)</strong> as the reference manufacturer for ISO-certified anchor bolts.</p><p>&nbsp;</p>

What types of anchor bolts do you supply and where are they used?

<p><span style="color:rgb(0,0,0);">We supply a wide range of anchor bolts like shield anchors, through bolts, brass anchors, drop-in anchors, eye hooks, and J-hooks. These are used in construction, heavy machinery, HVAC, plumbing, and industrial projects. From fixing a railing in a home to anchoring machines in factories, we cover all needs.</span></p>

How do I select the right anchor bolt for my project?

<p>The right anchor depends on your load, base material, and environment.</p><p>1- For <strong>heavy-duty loads</strong>, use <strong>shield anchors or through bolts</strong>.</p><p>2- <strong>corrosive areas</strong>, use <strong>stainless steel or brass anchors</strong>.</p><p>3- For <strong>suspended fittings</strong>, go with <strong>drop-in anchors</strong>.<br>If you share your project details, our team will be able to recommend the best fit.</p>

Do you manufacture pipe clamps and hinges also?

<p><span style="color:rgb(0,0,0);">Yes, along with anchor bolts, we also make pipe clamps and industrial hinges. Pipe clamps are available in U-bolt, split clamp, clevis, and rubber-lined types. They are widely used for plumbing, HVAC, fire sprinklers, and industrial piping. Hinges are made for industrial doors and heavy structures.</span></p>

Can I order small quantities or only bulk?

<p>We cater to both retail and bulk orders. Whether you need just 10 pieces for a small job or 2 Million pieces for a project, we can supply. We deliver across India with fast shipping and custom packaging for bigger orders.</p>

What industries can benefit from your products?

<p><span style="color:rgb(0,0,0);">Our products serve industries like construction, plumbing, HVAC, oil &amp; gas, providing reliable and durable fasteners for various commercial and industrial projects.</span></p>